FIBER LASER cutting

Service Highlights

Technical information

  • Maximum part size: 1500mmx3000mm (5 ft. x 10 ft.)
  • Maximum Material thickness: Carbon steel 25mm (0.98 in.), Stainless 12mm (0.47 in.), Aluminum 8mm (0.32 in.), Copper 8mm (0.32 in.)
  • Minimum material thickness: 0.2mm (0.008in.)
  • Distance Dimensions: ISO 2768-c, Typical: ±0.2 mm (0.008 in.)
  • Kerf Size: About 0.5mm (0.02 in.)
  • Edge Condition: Laser cut edges have matte and vertical lines.
  • Repeatability: ±0.3 mm (0.012 in.)
  • Positioning Accuracy: ±0.5 mm (0.02 in.)
  • Lead Time: Varies by job

Supplemental Information

  • Precision cutting for all types of metals: mild steel, stainless steel, galvanized steel, alloy steels, aluminum, copper, brass, titanium, etc.)
  • Supports a wide range of gauge thicknesses (thin sheet to heavy plate)
  • Clean, burr-free edges for minimal post-processing
  • Complex shapes, intricate patterns, and tight tolerances
  • Fast turnaround for both prototypes and production runs
  • Material nesting to maximize yield and reduce waste
  • Ability to handle customer-supplied drawings (DXF, DWG, etc.)
  • Suitable for one-off parts or large batch orders

Key Advantages

  • Exceptional Precision: Achieves tolerances as tight as ±0.05 mm, ideal for intricate designs and components requiring high accuracy.
  • Automation Ready: Our lasers seamlessly integrate with CAD/CAM software for automated, repeatable, and complex jobs.
  • Minimal Heat-Affected Zone: Reduces distortion and preserves material properties, especially important for delicate or thin metals.
  • High-Speed Processing: Cuts up to three times faster than older technologies, boosting our productivity and reducing lead times for you.
  • Low Material Waste: Our lasers optimize nesting and narrow kerf width maximizing material usage therefor minimizing scrap, saving costs, and resulting in cleaner smoother edges and less post cut clean up.

LASER WELDING

Service Highlights

Technical Information

Metals Supported

  • Stainless steel
  • Mild/carbon steel
  • Galvanized steel
  • Aluminum
  • Copper.

Weld Thickness (Single Pass)

  • Mild steel & stainless: Up to 4 mm (0.16 inches)
  • Aluminum: Up to 4 mm (0.16 inches)
  • Copper: Up to 1 mm (0.04 inches)

Supplemental Information

  • High-precision, low-distortion welding for a variety of metals
  • Clean, strong welds with minimal heat-affected zone
  • Ideal for thin materials and complex assemblies
  • Fast, efficient process for both small and large parts
  • Consistent, repeatable results for production work
  • Suitable for stainless steel, carbon steel, aluminum, and more

Key Advantages

  • Rapid Welding Speeds: 5 times faster than traditional MIG or TIG processes, ideal for high-volume production, therefor reducing lead times on projects, large or small.
  • Minimal Post-Weld Finishing: Our clean, cosmetically appealing welds often require little to no additional finishing.
  • In-Process Quality Monitoring: We provide real-time inspection to ensure every weld meets strict standards for traceability and consistency.
  • Dissimilar Metal Joining: Our laser welder is capable of joining different metals and some non-metallic materials, expanding your project possibilities.
  • Flexible Access: Allows welding in tight or complex geometries, including hard-to-reach areas.
  • Industry Versatility: Our laser welder is suitable for demanding sectors such as automotive, aerospace, electronics, and medical devices.

MIG & TIG WELDING

Service Highlights

Technical Information

  • MIG Mild Steel: 24 gauge up to 3/8"
  • MIG Stainless Steel: 22 gauge up to 3/8"
  • TIG Mild Steel: 22 gauge up to 1/4"
  • TIG Stainless Steel: 22 gauge up to 1/4"
  • TIG Aluminum: 22 gauge up to 1/4"

Supplemental Information

  • MIG welding for fast, efficient joining of carbon steel and stainless
  • TIG welding for precision and clean finishes on all metal types
  • Capable of welding thin sheet to heavy plate
  • Custom fabrication, repairs, and modifications
  • Welds inspected for quality and strength

Key Advantages

  • High Productivity: Fast welding speeds and continuous wire feed allow for efficient completion of large and small projects by our experienced welders.
  • Versatile Metal Compatibility: Suitable for a wide range of metals, including aluminum, stainless steel, mild steel, copper, and more.
  • Strong, Durable Joints: excellent penetration and strength, ideal for structural and load-bearing applications.
  • Flexible Welding Positions: Our welders are capable of welding in flat, horizontal, vertical, and overhead positions for maximum project flexibility.
  • Clean, Low-Spatter Welds: Shielding gas ensures minimal spatter and virtually no slag, resulting in cleaner welds and reduced post-weld cleanup.
  • Excellent Weld Pool Visibility: Clear view of the weld pool enables precise control and high-quality results every time.

METAL bending & forming

Service Highlights

Technical information

  • Maximum Part Size: 1.2m
  • Metal Bending Force: 45 Tons
  • Bending Line Length: 1219mm (48in.)
  • Bending Thickness
  • General Tolerances: Our metal bending standards depend on ISO 2768
  • Bend to edge/hole, single surface: ±0.38 mm (±0.015 in.) to ±0.76 mm (±0.030 in.)
  • Bend Radius: Be equal to material thickness
  • Bend Angle: ±1°
  • Lead Time: Varies by job

Supplemental Information

  • Precision bending and forming of sheet and plate metal
  • Handles a variety of metals and thicknesses
  • Custom angles, channels, and complex shapes
  • Consistent, repeatable bends for production runs
  • Large part capacity for oversized projects
  • Tight tolerances for high-quality results

Key Advantages

  • Precision Bending: Achieve tight tolerances for bend angles (typically ±1°) and bend lengths (as close as ±0.25 mm), ensuring accurate, repeatable results for every part.
  • Versatile Forming Capabilities: Capable of producing a wide range of shapes—channels, angles, U-forms, and custom profiles—on sheet metal and plate.
  • Material Flexibility: Compatible with various metals, including mild steel, stainless steel, aluminum, and more, in thicknesses from thin gauge to heavy plate.
  • Consistent Quality: Our advanced press brake technology and skilled operators deliver uniform bends across single parts or large production runs.
  • Complex Assemblies: Multiple bends and intricate geometries can be formed with high accuracy, supporting both simple and complex project requirements.
  • Optimized for Production: Efficient setup and processing for both prototypes and high-volume orders, minimizing lead times and costs.
  • Design Support: Guidance on minimum bend radii, flange lengths, and feature placement to ensure manufacturability and structural integrity.
  • Tight Dimensional Control: Maintain critical features such as hole-to-bend, edge-to-bend, and bend-to-bend distances within industry-standard tolerances.

METAL SANDING & FINISHING

Service Highlights

Technical Information

  • Maximum Sanding Width: 48 inches
  • Maximum Sanding Height: Up to 6 inches
  • Minimum Sanding Thickness: Down to 26 gauge sheet
  • Finishes: Rough Finish: Coarse (24–60 grit); visible scratches, aggressive texture, heavy stock removal, Matte / Brushed Finish: Medium (80–180 grit); uniform, non glossy surface, visible grain (often called a “brushed” finish), Satin Finish: Fine (220–400 grit); smooth surface, faint directional lines, slight sheen, Polished Finish: Ultra fine (600–1200+ grit and buffing); reflective, glossy, mirror like. There are no visible scratches.

Supplemental Information

  • Precision sanding and finishing of sheet and plate metal
  • Handles a wide range of metals and thicknesses
  • Delivers consistent, uniform surface finishes across large parts
  • Removes burrs, weld marks, and surface imperfections
  • Ideal for preparing parts for coating, painting, or further fabrication
  • Supports both one-off projects and high-volume production runs
  • Accommodates oversized panels up to 48" wide
  • Produces high-quality, repeatable results for every job

Key Advantages

  • Flat Surface Specialization: Our machines are designed for sanding and polishing flat surfaces, including sheet metal and square or rectangular tubing.
  • Consistent, Uniform Finish: delivering even sanding and finishing across the entire surface, ensuring a professional, repeatable appearance on every part.
  • Surface Preparation: Ideal for prepping flat metal for powder coating, painting, or plating by removing oxidation, scratches, and imperfections.
  • Customizable Grit Options: Multiple abrasive grits available for everything from aggressive stock removal to fine polishing, tailored to your project’s needs.
  • Enhanced Adhesion and Appearance: Roughens or smooths flat metal to promote better coating adhesion or achieve a decorative, polished look.
  • Minimal Material Removal: Maintains critical part thickness and tolerances while achieving the desired surface finish.
  • Efficient for Production Runs: Capable of processing large quantities of flat panels and tubing quickly and consistently.
  • Improved Performance: Smoother surfaces can reduce friction, wear, and corrosion, extending the life and reliability of your metal components.